A Better High Tunnel Poly Covering?

High tunnel growers have long used standard 6 mil poly film to cover their structures. Standard 6 mil poly film is the “covering” workhorse of the high tunnel industry. However, as most high tunnel growers know, standard 6 mil poly film can be punctured easily, will continue to tear if cut, eventually becomes brittle and less transparent, retains very little heat energy, and allows sunlight to escape the high tunnel without contributing to photosynthesis, which hampers growers wanting to maximize growth fall-to-spring. Regardless, standard 6 mil poly film needs to be replaced every three to five years in many locations. While many growers may not give the film that covers their high tunnels much thought, it is usually the only thing that separates their crops from the outside and it influences their success in many obvious and not so obvious ways. Therefore, it is reasonable for growers to seek and expect improved high tunnel coverings just as they expect better versions of all other materials used on the farm.

We are pleased to be cooperating with the Seaman Corporation of Wooster, Ohio (https://www.seamancorp.com/), long known as an industry leader in high performance industrial fabrics. Together, we are evaluating the company’s exciting new experimental reinforced poly film which is far stronger and more puncture and tear resistant than standard 6 mil poly film and has other interesting properties that may, for example, allow it to supplement or replace hard polycarbonate in some applications.

As depicted below, HT 103 on the CFAES-Wooster campus currently contains a crop of butternut squash and was covered with the new film on 8/12/24. HT 204 is about 100 ft east of HT 103, identical in shape and age, covered with standard 6 mil poly film, and holding butternut squash. Going forward, cropping, ventilation, and other practices will be the same and environmental conditions will be monitored in both high tunnels. Therefore, overall, differences in environmental conditions and/or crop status in the two high tunnels are likely to result from their different coverings. Monitor temperature and relative humidity in high tunnels 103 and 204 and six other structures at the same location at https://u.osu.edu/vegprolab/resource-1/ and stay tuned for updates on this important evaluation.

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