budding

How to Combat Buddy & Sour Sap – The Path to QUALITY Syrup (Part 4)

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Prevention of sour sap is all about sanitation. Here are a few things to consider when developing a sanitation plan for your maple operation. As soon as the previous season ends, producers using tubing need to clean and sanitize their lines. There are many ways to do this, but the most important thing is to make sure it gets done. As the new season approaches, inspect your lines for sanitation problems, consider replacing not only the spouts but the drops and tees if needed. As the new season begins, producers using high vacuum should consider running your vacuum 24/7 to keep your lines clean, clear, and cool.  During the season, make sure you wash your holding tanks often to prevent microbial scum buildup.

Where sap is held for a long period of time, avoid using plastic tanks for long term sap storage. Plastic is porous and retains bacterial inoculum that will quickly generate bacterial growth. These plastic tanks are often referred to as commercializers, named after the old commercial grade of syrup that nobody wanted. Once a plastic tank becomes contaminated, they are almost impossible to clean and should be replaced.

In the sugarhouse, making quality maple syrup starts with your reverse osmosis (RO) unit. Concentrate must be evaporated as soon as it comes off the RO. Bacteria multiply quickly in concentrated sap. This is the result of a higher percentage of sugar in the concentrate. There is also an increase in the sap temperature as it moves through the RO. It may enter the RO at 40 degrees F or less, but when it comes out, it will be closer to 50 degrees F. High Brix concentrate, elevated sap temperatures, and a warm sugarhouse are the perfect recipe for taking good sap and turning it into a microbial cesspool if not careful. This is one of the reasons many producers are now considering using refrigerated milk bulk tanks to store concentrate. This cools the concentrate and allows more time to manage the boiling process.

Producers often accept the fact that concentrate left on the evaporator overnight will produce a darker grade syrup, at least until fresh sap is introduced.  This does not have to happen if managed properly.  Small evaporators should be drained if possible. Larger evaporators can be equipped with a wash system that allow the entire evaporator to be cleaned and drained. Once the syrup leaves the evaporator, the process of sanitation continues. Syrup should be filtered and placed in a stainless-steel drum after being reheated to at least 180 degrees F. There is an inherent risk when you attempt to drum syrup at lower temperatures. Spoilage happens when barrels are packed at low temperatures. The hot syrup and cold barrel causes condensation (H2O) which combines with the remaining air in the barrel ultimately resulting in mold and fermentation.  It is best practice to place filled barrels in a cool place like a basement or a barn that does not heat up. Another practice worth looking into, is to build a cool room by equipping  a small insulated room with an air conditioner.

When you re-open a barrel of syrup, you should have syrup that is ready to bottle. When you bottle your syrup bring the syrup back up to 185 degrees for packing. Syrup packed below 185 F is subject to spoilage and reduced shelf life. Going above 190 also creates several problems. And if the syrup peaks above 200 F, the syrup will start to foam, and niter will start precipitate. The only solution for this scenario is to filter the syrup again. You will also overheat your jugs causing them to contract and suck in if they are not 100% filled. Plastic jugs should always be filled within a half inch of the top and laid on their side to kill any bacterial that may have found its way in the jug.  If you pack in glass bottles, make sure you put your bottles in the oven at 200 degrees for a few minutes. Hot glass will not condensate moisture and you can eliminate most problems with this simple step. It is always good to pack several times over the course of the year to maintain the highest quality in your syrup.

Many years ago, there was a use for commercial outlet for sub-standard syrup. The majority was sold to the tobacco industry. It was used to sweeten chewing tobacco. That outlet for the most part no longer exists. There are places where substandard syrup could be used but its objectionable flavor drastically lowers its value. For this reason, there is now a movement to prevent this type of syrup from getting into the market. Bulk buyers no longer want to handle sub-standard syrup and if they buy it they are not going to pay very much for the product. In addition, there is a currently an effort by the International Maple Syrup Institute and others to promote educational programing to raise producer awareness about ways to avoid producing this kind of syrup. The reality is that there is very little economic return from sub-standard syrup production. With rising costs of equipment and inputs the production of anything less than top quality saleable syrup in today’s high demand market is foolish.

There you have it – a 4-part series starting with a lesson on phenology and how to track growing degree days, relating growing degree days to tree bud development, appreciating the differences between buddy sap and sour sap, taking sanitation seriously at every single phase, and PRESTO! viola! alakazam (if only it were that easy!!) – you are making QUALITY maple syrup!

Off-Tasting Syrup: Understanding the Culprits (Part 3)

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Now that we have talked about tree phenology and maple buds and growing degree days, let’s the talk more about the main prize of every sugarmaker’s dream – QUALITY syrup!  As we get ready to embark on a new maple season, let’s go over some of the things that will help you to improve the quality of your syrup in 2022. We all know that paying attention to detail in the woods will pay off with big rewards; however, the place where paying attention to detail is most important is when the sap or concentrate is on the evaporator. The finishing process can make or break your operation. Maple production is becoming a very competitive business, and the producers making the highest quality syrup will rise to the top.

Here is an oversimplification of what happens during the syrup-making process.  Once bacteria are introduced into the sap, a conversion of sugars takes place. A portion of the maple sap, which is almost 100 percent sucrose, is converted into glucose and fructose. This portion of the sugar content makes up the invert sugars present in syrup. When the sap is heated (The Maillard Reaction – something you can read more about here) the color of the syrup and the flavor of the syrup is formed, largely based on the amount of glucose and fructose sugars and other factors happening at the same time.  Thus, the level of microbial interaction plays a vital role in determining the color, grade, and corresponding flavor profile of the syrup produced. So, as you can see not all microbes are bad, in fact they are essential to everything we love about maple syrup!

Sap flowing from the maple tree is sterile, so where do the microbes come from?

Microbial activity begins as soon as sap is exposed to the outside environment. Early in the season microbial development is slow due to the normally cold temperatures, but once warm weather arrives (above 50 degrees F), more and other strains of microbes begin to multiply in the sap. As the microbes interact with the sap, the syrup produced darkens and develops an increasingly bold and pronounced maple flavor. Microbe colonies continue to expand eventually resulting in very dark and viscous syrup with an unpalatable strong flavor. Because this degradation of the sap is more likely to occur at the end of the season, low quality syrup is often associated with tree budding which happens at approximately the same time.

If you did a taste comparison, you would notice is a definite difference between buddy syrup and sour sap syrup. Buddy syrup has a chocolate flavor akin to what a Tootsie Roll tastes like while sour sap syrup has a bitter sometimes fermented taste that stays in your mouth. If you boil buddy sap, it will produce a pungent unforgettable smell. Sour Sap thickens to the point where it cannot be evaporated and will be difficult to draw off the evaporator. In extreme cases, you can pour a stream out and it will suspend in midair. This is referred to as “ropey syrup”. Sour sap is a result of intense microbial activity that builds anytime during the season when environmental conditions are right for bacterial growth. Buddy syrup comes from sap collected when the buds emerge naturally from the tree. This is a normal physiological growth stage that occurs every year.

Both processes require and progress with seasonal warming. In a normal season, the two tend to occur simultaneously and accelerate at the end of the season. Though the two are correlated, it is important for producers to understand the differences if you want to avoid the problems associated with each.

 

Maple Buds and the Story They Tell (Part 2)

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We have all heard it (or said it) – once the maple trees ‘bud out’ the sap collection season is done.  “Done” meaning the sap has become buddy and making syrup for the season is over.  Our eyes see it and we know to expect it, but we all hold out for just one more day of collection before the tide turns.  That day or the very next, the sweet smell of sap turns sour.

The good news is you don’t have to rely completely on your nose when boiling that last batch of sap.  Keep a close eye on how the tree buds develop as the season progresses.  When you start the season the buds are tight.  As the season progresses and the weather changes towards spring, the tree buds tell the story. We can use our eyes to track bud development as the season progresses, the weather warms, and making syrup draws to a close.  The good news is that this progression is somewhat predictable if one understands how something called growing degree days (GDDs for short) correlate.  Read Part 1 released last week to learn how you can start tracking GDDs and incorporate them into your season planning.

Using a 60-power spotting scope we took pictures of our trees on March 17th, 23rd and 27th during the 2021 sap season.  The bud progression is for sugar maple and a red x silver native hybrid maple that are present at the Ohio State Mansfield sugarbush.  For reference, we deemed our sap no longer worth collecting on March 21st.

First the red x silver “mystery” maple – in the March 17th photos, the hybrid’s buds are noticeably swollen but the flowers have not burst forth yet.  In the branch I’m holding, you can see the flower buds cracking open with the leaf bud still tightly closed in the center (black arrow).  This is crucial to understand because trees have both flower buds and growth buds which break at different times and have different impacts on the sugaring season.

By March 23rd, despite the difficult lighting, the buds have clearly flowered.

This is even more apparent on March 27th when I took the last set of photographs.  Examine the leaf bud (in the black circle) which is protruding more but still closed surrounded by the bright red maple flowers.  Our operation’s sap edged towards being “buddy” in the last 2 days preceding the red maple buds popping completely out.

For the sugar maple photos, the differences are more subtle and the progression is slower – a timeline we talked about in Part 1 last week.  In the March 17th pictures, the buds were barely noticeable at the ends of the uppermost twigs of the trees; however, buds were more prominent 6 days later.

By March 27th and nearly a week after we had closed down the sugarbush, sugar maple buds were elongated and swollen and obviously scaled but not yet officially burst open.

All in all, this was a great exercise to watch how trees go through the season’s progression as the weather changes.  A set of binoculars is a handy tool for the sugar maker; pick some key trees in your woods and watch their buds next year.  Better yet, keep detailed notes and be a studious observer of 3 primary things: sap quality, tree bud development, and those GDDs we mentioned earlier.  Once you are familiar with what the bud progression looks like relative to your tree’s sap production, you will have information to align alongside GDDs for anticipating when the end of the season is near.

The Ohio State Phenology Calendar: Understanding Nature’s Biological Clock (Part 1)

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A special thanks to Denise Ellsworth from OSU’s Department of Entomology for contributing her phenology expertise that makes this article possible!

Phenology, sometimes referred to as the world’s oldest science, is the study of recurring biological events and their relationship to weather and climate. Examples of phenological events include bird migration, flowering of plants, and the seasonal appearance of insects. Because the growth and development of plants depend on temperatures, phenological events of plants, such as bud swelling or flowering time, may be useful for monitoring short-term weather patterns. Likewise, scientists can detect long-term changes due to climate change by tracking the pattern of phenological events over many years.

Insects emerge earlier in warmer years than in cooler years, and plants bloom earlier too. The critical assumption in the use of plant phenology to predict other biological events is that the phenological sequence (the order in which events occur) remains constant from year to year even when weather patterns differ greatly. It is no mystery, even to a novice sugar maker, why plant phenology matters in maple. The quality of maple syrup is at stake! Once the phenological calendar for a sequence is established, the biological calendar is easily monitored to anticipate when maple syrup quality drops. If phenology can be grasped, this can greatly simplify the logistics of planning and scheduling monitoring programs, post-season clean-up and sanitization, and other critical activities. And using phenological sequence is valuable to a whole host of applications beyond just maple—beekeepers, naturalists, and gardeners also use the predictable patterns of nature to predict plant bloom and other biological activity.

On The Ohio State University Phenology Calendar website, degree-day data and related plant bloom and pest emergence sequences are accessible for any location in Ohio.  A degree-day is a measure of the amount of heat that accumulates above a specified base temperature during a 24-hour period. A degree-day is also referred to as a growing degree-day (GDD), heat unit, or thermal unit. One GDD accumulates for each degree the average temperature remains above a specified base-temperature over those 24 hours. Several degree-days can accumulate during a 24-hour period.  However, it is important to understand that degree-days have meaning only in relation to the base temperature that has been specified. The Ohio State Phenology Calendar uses 50 degrees F as the base temperature. To provide an example, if the average temperature over a 24-hour period is only 47 degrees F with a base temperature of 50 F, no GDDs would accumulate. However, if the 24-hour average temperature was 55 degrees F, 5 GDDs would be added to the phenology calendar (more on degree day calculation here).

To inform The Ohio State Phenology Calendar, daily temperature data from 12 OARDC Research Stations and three USDA-ARS weather stations located throughout Ohio are used to calculate cumulative GDD in real-time.  Calculations for locations between weather stations are extrapolated from climatic isotherms for Ohio.  Upon entering a date and any Ohio zip code, degree-day accumulation for that location is calculated, and the user is directed to the appropriate spot on the phenology calendar to determine what plants are blooming and what pests are active in their locale.  By scrolling through the full phenological calendar, it is possible to see what blooming and pest events have already occurred, as well as what has yet to occur.  And by clicking on the Summary tab, you can get a year-by-year breakdown of GDD count for the same date and zip code location across the past 6 years.

It is important to define a couple terms as we launch into species-specific phenology.  First bloom is defined as the first flower opening to expose sexual parts. Full bloom is when just one out of twenty buds is still closed while all others are open to expose sexual parts.

Of particular interest to maple producers, silver maple is listed first with 34 GDD at first bloom. A bit further down the sequence, silver maple reappears with full bloom at 42 GDD.  Red maple first bloom follows at 44 GDD just after silver maple full bloom. Red maple full bloom averages 75 GDD.  Sugar maple is not currently listed on the GDD calendar; however, it is believed that sugar maple tracks very closely with black maple – another of the “hard” maples.  While there is some uncertainty about the exact GDD timing for sugar maples, they are definitely “late bloomers” as compared to their “soft” maple counterparts.

The consistency in phenological sequence from year to year demonstrates that even one year of observation is useful to expand the phenological sequence to other plants or insects not included on the OSU calendar. This means that users can readily create, expand, and customize their own biological calendars by observing plants in first or full bloom and taking note of the GDD for that date on the OSU calendar. Many observers use a journal or excel file to track plant and insect activity from year to year, adding in new plants or insects of interest. These calculations can even be made by referring to photographs that show first bloom or full bloom; the photo’s date and location can be entered on the OSU calendar to determine the GDD for that event. Insect observations should be of developmental stages, such as egg hatch or adult emergence.

For the maple producer, understanding the predictability of nature’s patterns is crucial for better anticipating the end of each maple season. For years and years, sugar maple bud break was the traditional visual signal to take down buckets and end the sap season. Unfortunately, lots of poor-quality sap was made waiting for those first buds to break. Now we know that physiological changes occur within the tree prior to actual bud break that bring seasons to a close earlier. And sanitation issues that result in “sour” sap (due to bacterial build-up) halt most sap seasons before “buddy” sap is rampant. While we are excited to continue tracking sugar maple performance relative to GDDs, keeping an eye on the 100 GDDs mark is a rough indicator for when things are winding down. Some woods will shut down earlier and others will stretch a bit later, but when the Forsythia approaches full bloom in your yard – which occurs right around 100 GDDs depending on variety – you can be sure the end of your sugaring season is nigh.

New Article Series Launches Next Monday

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This short post will serve as a sort of guidepost, a table of contents or roadmap if you will, for the next month or so worth of content.  We are excited to bring you a 4-article series on maple phenology.  Phenology is a fancy word for describing nature’s calendar.  We’ll discuss one of the most practical and accessible tools for tracking phenology – the growing degree day, or GDD for short.  Second, we’ll seek to understand and document how GDD is related to species-specific patterns in maple bud and bloom timing and why that matters for maple producers.  Then over the course of two installations, Les Ober will break down why an improvement of one’s understanding of maple season timing is particularly important towards the season’s end and how you can minimize and prevent unwanted bouts with “sour” or “buddy” sap.  After all, our main goal is promoting sustainable production of high quality maple syrup!

What to Expect for the Rest of the 2021 Ohio Maple Season

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Just like snowflakes no two maple seasons are exactly alike.  No question about it, this season fooled me. After about 5 years of early tapping, along comes 2021.  During December and January, we experienced above normal temperatures leading to what many believed would be one more in a string of early tapping seasons.  Tapping in January has become almost routine across Ohio.  However, just like a deck of playing cards, every deck has 2 jokers.  This winter season we had two meteorological jokers.

The first was the presence of a strong La Nina with its trademark warmer and wetter weather conditions.  Hidden in the background far to the North was the second joker – the always volatile and never popular polar vortex.  A polar vortex is always a possibility during the winter months.  You never know when the jet streams will line up just right and push Artic air southward into our region.  This year we did not experience the full brunt of the vortex like we did in 2014.  The coldest air stayed well to the west of Ohio.  However, we did experience a cold spell that dominated 20+ days of February.

As result of the persistent polar vortex, the start of the 2021 maple season was pushed back until the last week of February and first couple days of March.  Even southern Ohio producers were forced to tap two to three weeks later than normal.  The first of March is not historically an abnormally late starting time for maple season in Ohio.  The one dominant factor that makes this season different is that our weather is still being somewhat controlled by a strong La Nina weather pattern.  The threat of an early warm-up and above normal temperatures are real.  And the first indication of that was the stretch of 60-70 degree temperatures experienced during the middle of the second week of March.  This was enough to trigger budding in red maples and silver maples of southern Ohio.

At the same time, many sugar camps in northeast Ohio set one day records for syrup production.  Sap flows were exceptional after the long cold spell of February.  As of March 12th, the same camps are reporting a half crop entering the third week of March.  The above normal temperatures experienced at the end of the second week, pushed the season close to the brink.  Conditions also caused a dramatic change in syrup grade, and Dark Robust and even Dark Strong profiles have mostly displaced the Golden grade of early season.

The next two weeks will determine the outcome of the maple season in Ohio.  OSU Climatologist Aaron Wilson is predicting a mixed bag of weather conditions for the rest of the month.  There will be some below freezing temperatures but nothing extreme.  For southern Ohio, the trend is for slightly above normal and for northern Ohio – normal temperatures.  Again, we may or may not see those colder low temperatures needed to reset the trees and delay budding.  What is also troubling is the lack of moisture.  2021’s recent precipitation trend is not typical for a La Nina year, and drier than normal conditions are slowly creeping into Ohio.  We need precipitation, snow preferred, to keep the sap flowing, but that key factor is largely missing in the forecast for northern Ohio.  At this stage, we need a hybrid of the two jokers to keep this season productive.

I will keep my prediction for the rest of March to myself, goodness knows the first two months of 2021 fooled me.  That said, I will be able to confidently predict the outcome the 2021 maple season in Ohio on the 15th of April.  What is it they say about hindsight?

 Les Ober, Geauga County OSU Extension