AEV Design Progression

Group F 

ENGR 1182 

Dr. Busick 

1 March 2018 

Design Evolution


Sample AEV Design

Figure 1: Sample AEV


Team AEV Concept Designs

Michael’s AEV Concept Design

 

Figure 2: Michael’s AEV Concept


 

Jack’s AEV Concept Design

Figure 3: Jacks’s AEV Concept


Robert’s AEV Concept Design

Figure 4: Roberts’s AEV Concept


 

Ryan’s AEV Concept Design

Figure 5: Ryan’s AEV Concept


Power Braking Development

 

Figure 6: Brake Arm, Version 1

 

Figure 7: Brake Arm, Version 2- with a cutout for the servo motor

 

Figure 8: Version 2 of the brake arm showing a possible attachment method

 

Figure 9: Brake Arm, Version 3- with rounder edges and a more “flowing” look

 

A slot was cut in the L-support arm to make room for the servo motor (see photos below)

Figure 10: Version 3, the final version, shown in an assembly

 

Figure 11: L-Shaped Support Arm

 

Figure 12: Custom L-Shaped Arm for Servo placement

 

Figure 13: Final Brake Arm 3-D printed


Performance Testing

Two models were used in performance testing. However, only one model could be tested for most of the testing as the production of the 3-D printed and laser cut parts was slow. Below is the first model that was tested without the 3-D printed brake arm.

Figure 14: Original AEV Design

 

Here is the second model that was test during performance testing. The team chose this as the final design because it allowed precise control over the AEV’s movement via the power brake arm.

Figure 15: Final AEV Design